For businesses relying on generators across Pakistan, unexpected breakdowns during power outages can be catastrophic. At ARSL, we’re revolutionizing generator maintenance through predictive load bank testing – a proven method that identifies potential failures before they occur, saving you thousands in emergency repairs and lost productivity.
Why Load Bank Testing is Essential for Pakistani Generators
Pakistan’s harsh operating conditions create unique challenges:
- Irregular power outages force generators to cycle frequently
- High humidity accelerates component wear
- Diesel quality issues lead to combustion problems
- Low-load operation causes “wet stacking” damage
Our load bank testing services address these issues by:
✔ Validating true generator capacity
✔ Burning off harmful carbon deposits
✔ Identifying developing electrical faults
✔ Preventing catastrophic mid-outage failures
How Load Bank Testing Works
1. Resistive Load Testing
- Applies calibrated electrical load
- Tests kW capacity and engine performance
- Standard for most routine maintenance
2. Reactive Load Testing
- Simulates motor/transformer loads
- Tests voltage regulation and kVAR capacity
- Critical for sensitive equipment backup
3. Combined Testing
- Most comprehensive evaluation
- Replicates real-world operating conditions
- Recommended annually for critical generators
The ARSL Load Bank Testing Process
- Pre-Test Inspection
- Fluid checks
- Connection verification
- Safety systems test
- Gradual Load Application
- 25% → 50% → 75% → 100% load increments
- Performance monitoring at each stage
- Detailed Analysis
- Voltage stability
- Frequency control
- Exhaust temperature
- Fuel consumption
- Comprehensive Report
- Performance benchmarks
- Identified issues
- Maintenance recommendations
Industries That Can’t Afford to Skip Testing
Healthcare Facilities
- Risk: Life-support system failure
- Solution: Quarterly testing for backup generators
Data Centers
- Risk: Server crashes during outages
- Solution: Pre-monsoon load validation
Manufacturing Plants
- Risk: Production line stoppages
- Solution: Monthly testing for prime power units
Shopping Malls
- Risk: Safety system failures
- Solution: Bi-annual full load tests
Cost Savings Breakdown
| Scenario | Without Testing | With Testing | Savings |
| Wet Stacking Repair | ₨450,000 | ₨0 (prevented) | 100% |
| Emergency Callout | ₨85,000 | ₨15,000 (scheduled) | 82% |
| 8hr Production Loss | ₨2,400,000 | ₨0 | 100% |
| Component Failure | ₨620,000 | ₨120,000 (early repair) | 81% |
Based on 500kW generator in textile factory
ARSL Load Bank Testing Services
✅ Mobile Testing Units (Come to your site)
✅ Range: 50kW – 3000kW (All generator sizes)
✅ 24/7 Emergency Testing
✅ Certified Technicians
✅ Compliance Documentation
Testing Frequency Recommendations
| Generator Type | Minimum Testing Frequency |
| Standby Units | Every 6 months |
| Prime Power | Every 3 months |
| Critical Backup | Monthly |
| After Major Repair | Before returning to service |
| New Installations | Before commissioning |
FAQs About Load Bank Testing
1. How long does testing take?
Typically 2-4 hours depending on generator size.
2. Will testing damage my generator?
No – properly conducted tests extend equipment life.
3. Can you test rental generators?
Yes – we test all makes and models.
4. What’s the ideal load percentage?
100% load for 2+ hours provides best results.
5. Do you provide certificates?
Yes – formal reports for insurance/compliance.
Don’t Wait for a Power Failure!
A generator that starts but can’t handle load is worse than no generator at all. With ARSL’s load bank services:
✔ Verify true performance
✔ Prevent costly downtime
✔ Extend equipment lifespan
📞 Schedule your test today: 021-111-ARSL-00
🔧 Learn more: ARSL Maintenance Services
